Industry 4.0 is a vision proposed by the German government, depicting the future development of the manufacturing industry and the fourth industrial revolution ushered under the development of the information age. It is the advanced manufacturing technology CPS (CyberPhysicsSystem) combining the virtual world with the reality of manufacturing, the Internet and the physical world, relying on industrial networking, intelligent manufacturing, realizing large-scale highly personalized and customized production, and realizing the needs from users. Orders, production planning, material ordering, distribution, processing, quality inspection, packaging, and logistics are fully automated, intelligent, and transparent. With the concept of Industry 4.0, the Chinese government followed its steps and issued the "China Manufacturing 2025" strategic plan to promote the new generation of manufacturing - "Internet + manufacturing" in China.
Figure 1. Industry 4.0 concept
In Industry 4.0, there are two crucial technologies, one is connection and perception, thorough perception of the physical world and connecting all connected people and things through the Internet, and the other is a high degree of intelligence. The new generation of industrial-grade portable high-definition microscopes newly researched and developed by Zhongyuxin has seized the opportunity of the times and has entered the Industry 4.0 with dark horse momentum from the visual perception of the industrial entrance, combined with the connection and intelligent technological advantages.
The emergence of portable high-definition microscopes solves the problems of expensive, bulky, difficult-to-focus, and inconvenient movements of traditional industrial-grade microscopes; providing users with intelligent, lightweight, integrated intelligent vision analysis, cloud storage, and big data analysis solutions with automatic Focus, 3 million HD resolutions, HDR, automatic depth-of-field and 3D reconstruction capabilities, support WIFI wireless video transmission, support mobile phone, tablet for image viewing, capture, video, analysis and other characteristics, in the era of industrial 4.0, can be applied In industrial inspection, teaching, medical, criminal investigation, material analysis, scientific research and other fields. Below, we take this product as an example to analyze the application of a new generation of portable digital microscopes in Industry 4.0.
Figure 2. Zhongxin portable digital microscope
Product Background and technical features Industry 4.0 The main feature is the intelligent linking. The connection is based on the Internet and the Internet of Things. It connects consumers, users, factories, equipment, and resources seamlessly. Intelligence is highly intelligent, depends on machine vision, machine learning, automatic production planning, automatic optimization of resource allocation, and automatic and efficient production. Automatic delivery. In these processes, video perception, online video, and intelligent analysis (deep learning) will play a very important role.
In terms of video perception, network video, and intelligent analysis, Zhongyuxin independently developed all core algorithms of IVS (Intelligent Video Surveillance), including automatic detection, tracking, classification, identification, and behavior analysis of targets in complex scenarios. , Previous image processing algorithms (3A, auto exposure, auto white balance, auto focus), as well as image denoising, image enhancement, defogging, image stitching, and more. Over the years, digital microscopes, especially industrial microscopes, developed in cooperation with Carl Zeiss, Germany, have been used in defect detection, component sorting, automatic identification and distribution, and have a very strong competitive advantage. With many years of cooperation with ZEISS and experience accumulated in the industrial production field, Zhongxin has independently developed and produced a new generation of portable digital microscopes and jointly developed Industrial 4.0 with ZEISS Optics.
As a product of the Industry 4.0 concept, the new generation of portable digital microscopes is designed to overcome the shortcomings of traditional microscopes, such as shallow depth of field, low portability, low uغير مجاز مي باشدe, and inability to connect, improving inspection quality and efficiency. Applied to Industry 4.0, its technical features are:
1. Autofocus, advanced zoom optics, built-in motor, fast focus
2. Large depth of field, can focus on the surface of a large change in the target, clear imaging;
3. High magnification, high resolution, advanced HDR function, eliminating highlights and high reflective interference, clear imaging details, and getting rid of glare;
Figure 3. Image of a metal sample in normal mode
Figure 4. Imaging of metal samples in advanced HDR mode
4. Portable design to observe objects in all directions
5. A system that integrates observation, recording and measurement;
6. Automated three-dimensional reconstruction can measure the surface undulation height of a sample within a certain range, and achieve a high degree of visualization;
Figure 5.3D original map
Figure 6.3D dimensional measurement simulation
7. Support WIFI wireless connection, realize data sharing, simplify communication;
8. Supports remote handsets, computer recording, viewing, and storage.
In the field of industrial inspection applications digital microscope for industrial applications, can be carried out research and development, quality control, assembly, inspection and failure analysis by showing the smallest details to help identify, record, provide basic data for industrial processes , to achieve automatic detection of product surface defects. For product defect detection, parts sorting, automatic identification, distribution and other fields, with a very strong competitive advantage.
Taking the textile industry as an example, it can be used for sampling inspection and control of production quality issues. It mainly depends on the technical characteristics of its large depth of field and autofocus, and can perform overall inspection of target samples and detailed enlargement inspection to quickly check and remove defects. Split function makes it easy to compare images of different samples. Large depth of field microscopy systems can focus on targets with large changes in surface morphology. The built-in motor provides fast autofocus with good imaging results and high speed. Even at high magnification, it can significantly reduce the time required to identify and analyze defects.
Figure 7. Textile Surface Condition
Taking the battery industry as an example, it can be used for solar battery electrode observations and battery case analysis, relying mainly on the technical features of its automatic three-dimensional reconstruction. The Zhongxin Industrial-grade portable digital microscope system integrates observation, recording, and measurement into a single unit. In combination with automated 3D reconstruction, it can achieve a high degree of visualization. Two-dimensional imaging, detection of defects, and then rapid measurement and contouring with three-dimensional images, easy to display surface topography. It can be used to evaluate battery electrodes and complex surfaces such as battery housings. Automated three-dimensional reconstruction, and the use of various measurement tools such as profile, volume, and angle, for quantitative analysis, rapid identification and analysis of defects, grasp quality control.
Figure 8. Battery case analysis
Application in the medical field
With the continuous development of modern science and technology, the application technology of microscopes has become increasingly widespread. Zhongyin Xin digital microscope is applied to the medical industry, auto focus can be quickly imaged, easy to achieve the best visual field, 3 million HD resolution, HDR function can clearly imaging detection details, support WIFI connection, video can be recorded and transmitted to mobile phones, computers Watch, capture, analyze, and easily share data to simplify communication. It provides not only visual data for the inspection of medical devices, but also facilitates the development of medical research.
With catheter detection as an example, it can be used to detect details and reconstruct the structure to determine the quality. Depth of field allows complete detection of airbags on the catheter. The HDR function can be used to detect details of the guidewire. The depth compositing function overcomes the depth-of-field limitation at high magnifications, captures full-focus 2D images and measurements, and automatically performs 3D reconstructions to understand The true structure of the target.
Figure 9. Airbag detection
Taking biological research as an example, it can be used to detect the surface conditions of biological structures such as the cortex and hair. The portable hand-held design allows you to observe the object under test at a free angle. The high-magnification view details combined with the depth compositing feature allow you to capture a fully focused image in seconds. The area containing key information can be completely seen in the focus area for comprehensive analysis. The three-dimensional reconstruction function can clearly see the shape of the hair surface and generate a three-dimensional structure, which can thoroughly inspect the hair, and can also directly measure and quantify the curve or furrow on the hair. At the same time, you can take a microscope inspection process and easily share data to facilitate medical research.
Figure 10. Corneal epithelial detection
In the field of application of the criminal investigation With the rapid development of social and economic, anti-criminal investigative techniques of scientific and technological content is also rising, more and more diversified methods of crime, intelligence, camouflage, fake site, Destruction of evidence and other issues have become increasingly prominent. Therefore, on-site forensics and evidence analysis have become a crucial part of criminal investigation. Portable electronic microscopes are used in the criminal investigation field. Their portable designs can be video-saved. The system supports the quantification, analysis, and recording of results. It provides the data basis for later analysis and helps to quickly detect cases.
Taking on-site forensics as an example, the traditional forensics captures and records the large, immovable exhibits on the site, while the Zhongxin Xin Digital Microscope portable design enables the collection from the daily lab to the field and brings the microscope to the scene for evidence recording. Clearly record the angles and achieve instant transmission, support remote data sharing, and quick analysis. The system supports the quantification, analysis, and recording of results. It also provides accurate, high-quality, correct, and repeatable results for late-stage evidence analysis, improving the value of physical evidence in the detection of criminal cases.
4.0
Conclusion industrial age is the best age to integrate a sensor, and software technology, to a global company in factories around the world are brought together into a network, the headquarters can see in real time via the Internet every The operation of the factory, and through the high degree of visualization, automation to achieve the purpose of improving efficiency and reducing energy consumption.
From the perspective of promoting productivity, the emergence of Industry 4.0 is a leap-forward evolution; from the perspective of technological innovation, this will be a true industrial “revolution”. The new generation of portable digital microscopes is based on the combination of connectivity, sensing, and intelligent technologies. In the era of Industry 4.0, it will have a strong position in industrial inspection, teaching, medical, criminal investigation, material analysis, scientific research, and other industries to fill the market gap. (Shenzhen Zhongxin Technology Co., Ltd.)
ASTM Galvanized Steel Pipe
ASTM Galvanized Steel Pipe,Galvanized Steel Pipe,Galvanized Steel Pipe
Hengji Steel Co., Ltd , http://www.tj-steelpipes.com
برچسب:
،
ادامه مطلب
بازدید:
